- Plastic recycling machinery prices.
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- With statistics of visitors I saw quite many looking for prices.
- Let me start with this: A Mercedes Benz costs XYZ and a Great Wall car HWK.
- It just depends by what you are looking for.
- As far as plastic recycling machinery the situation is about the same.
- For example a PET washing line for 1 ton/hour can go from 100.000 to 2 million dollars or more.
- Of course, do not expect much when you are in the low range since quality of final product will never be that great. (and I even doubt about guaranteed capacity)
- And, in any case, be aware that besides machinery, you will need a pretty big size steam generator that eats a lot of power, a water filtration, at least, if not a water treatment unit.
- So, when you buy a system, be positive you get all you need to push the button and run.
- Just be aware a PET washing line needs to be complete with the following sections:
- - De-baling
- - Sorting (manual or automatic)
- - Pre-washing, needed only if bottles are coming very dirty (like in most cases)
- - Granulation (better if wet)
- - Dewatering
- - Labels separation
- - Dosing
- - Floatable separation
- - Hot caustic washing
- - Dewatering
- - Further floatable separation
- - Rinsing
- - Drying
- Of course, there are many ways to do all this.
- For example, dewatering after caustic washing can be done with a screw conveyor with perforated bed or with a centrifuge.
- The last one costs 5 times more and delivers flakes with less than 1% water (actually caustic solution) while with a dewatering screw conveyor a good 30% remains.
- Why to spend 5 times more ?
- Because with a centrifuge 99% of caustic solution comes back to the system so rinsing and water neutralization will not be big deal while with 30% you make your calculations about cost of caustic, cost of rinsing and what you need for water neutralization.
- May be too technical for an administrator but all this to tell you what happens most of the times:
- You buy a cheap line to find out the operating costs are more than the selling price.
- The same apply with film washing lines.
- Here only one example to better clarify the concept.
- There are only two known ways to cut PE film scraps:
- Shredders or granulators.
- Which is the difference ?
- A shredder is a machine with a slow rotating rotor with multiple blades.
- Because of this, wearing of blades is a lot less, if something hard goes inside almost nothing happens, doesn't make any noise and all these good things.
- A granulator instead has fast rotating blades, if something hard goes into you will be down for a week or so, it's pretty noisy, etc.
- As far as price, a shredder cost, at least, twice as much if not three times but with a shredder at the beginning of the line, make it to work with a steady capacity for weeks.
- The granulator will be a piece of the line anyway because material needs to be downsized but receiving pre-cut material that went into a pre-washing system of some kind and floatation, the granulator will make a very good job, in a safe way.
- So, how much a line cost depends only by you, together with the fact you can make or lose money.
- Your personal choice.
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